Vehicle control

Forklift and pedestrian safety on the cameras you already have

Surveily spots speeding, near-misses and missed stops between forklifts and people, on the CCTV you already have. Nothing is fitted to trucks or worn by workers.

Schedule a demo

Only 30 minutes.
No commitment required.

Software only.Runs on ~95% of standard IP cameras.One GPU server per site.

Winner, Deloitte Technology Fast 50 Central Europe 2025

Category: 'Rocketship: Innovations in GenAI'

Trusted by

ArcelormittalOrlenSaint GobainManInpostLg ChemVeolia

In short

A camera-based forklift and pedestrian safety system uses computer vision on existing CCTV to detect conflict between vehicles and people: unsafe distance, speeding, wrong-direction travel and missed stops.Surveily does this on a server at your site and keeps each event as a de-identified video clip. At a multi-site European lime producer, vehicle incidents fell 80% over 24 months of continuous production.

80%
fewer vehicle incidents
European lime producer, multi-site, 24 months in continuous on-premises production
68%
fewer pedestrian-vehicle near-misses
Same deployment, same period
92%
fewer near-traverse alerts
Global steel producer, Polish site, 6 months

The problem

Most forklift near-misses are never reported

Without a record, nobody can see which crossings keep causing close calls.

Collisions between vehicles and people cause some of the most serious injuries on industrial sites. Most near-misses last a few seconds and never reach a report, so the pattern behind them stays hidden.

Painted lines, barriers and vehicle pedestrian segregation plans only work if someone sees when they are ignored. Your cameras already cover every crossing on every shift. Surveily makes those events visible.

Warehouse aisle with a clear vehicle way marked, an alarm on a pallet in the lane and weekly event counts

Detection modules

11 vehicle detections, set per camera

Speed limit

A vehicle goes over the limit, set per vehicle type.

Vehicle-to-person distance

A vehicle and a pedestrian get closer than the safe distance.

Vehicle-to-vehicle distance

Two vehicles get closer than the safe distance.

Vehicle restricted zone

A vehicle enters an area where vehicles are not allowed.

Vehicle-only zone

A pedestrian walks into a vehicle-only area.

Wrong direction

A vehicle travels against the set traffic flow.

Cutting corners

A vehicle cuts a corner instead of following the marked route.

Running a red light

A vehicle passes a red signal at a controlled crossing.

STOP sign compliance

A vehicle does not stop at a STOP sign.

Min. / max. vehicles

The number of vehicles in a zone goes below or above the limit.

Incorrect parking

A vehicle is parked outside its marked area.

See all 50+ detections

PPE, area control, behaviour, housekeeping and critical alerts, on the same cameras.

View the catalogue

Which detections run on a camera depends on its view and conditions. We confirm this at the camera assessment.

How it works

How a near-miss alert leads to a layout change

Warehouse aisle with vehicle and pedestrian paths, a restricted zone and risk hot spots
  1. 01

    Detect

    Surveily analyses vehicles and people in view, on the cameras already covering the aisle.

  2. 02

    Prioritise

    Events are ranked by severity and zone. A near-miss at the dock comes before speeding in an empty yard.

  3. 03

    Alert

    The right person gets a de-identified clip by email, SMS or Microsoft Teams. Detection runs on your site server.

  4. 04

    Fix

    Heatmaps show which crossings carry the most risk. You add a barrier, marking or route change, and the same cameras show if it worked.

See which crossings on your site carry the most risk.

Schedule a demo

Only 30 minutes. No commitment required.

Measured impact

Results at sites already using Surveily

80% / 68%

European lime producer, multi-site

Fewer vehicle incidents and pedestrian-vehicle near-misses over 24 months of continuous on-premises production.

92%

Global steel producer, Polish site

Fewer near-traverse alerts over six months on a forklift and pedestrian separation project.

Privacy and security

Drivers and pedestrians are de-identified by default

A vehicle event records a vehicle, a zone and a distance. People in the frame are de-identified by default, before anything is stored or displayed. No driver is identified or scored, and no event triggers automated action against employees.

  • No facial recognition
  • No biometric identification
  • No driver identification or scoring
  • De-identified before storage or display
  • Human in the loop, always
  • Video analysed on your own servers, on site
Dock worker fully blurred next to a forklift
CAM-04 · DOCK 2
14:32:07
De-identified

What our customers say

European sites in heavy industry, chemicals and building materials, all running Surveily on the cameras they already had. No new hardware went in.

Surveily AI solutions have significantly supported our safety efforts - particularly in preventing near-miss incidents involving forklifts, maintaining order on vehicle routes and pedestrian pathways, and eliminating the use of mobile phones in restricted areas. The system provides us with real-time insight into on-site activities and enables quick response to potential hazards. It’s a tangible improvement in both operational visibility and our safety culture, which we highly value.
Piotr Łuksza
Piotr Łuksza
EHS Manager, Saint-Gobain Innovative Materials
Employee safety is our top priority - especially in the demanding environment of chemical manufacturing. Implementing Surveily’s systems significantly enhanced our oversight in critical areas. Their cutting-edge technology enables faster threat detection and real-time data analysis, resulting in a measurable improvement in workplace safety. We value Surveily’s professionalism and are proud to partner with them in building a work environment that meets the highest industry standards.
Radosław Studziński
Radosław Studziński
HSE Coordinator, Reckitt Benckiser
We gained significantly better visibility and control over our expansive industrial site. Their innovative monitoring technology allowed us to effectively track vehicle movement and reduce hazardous driver behavior - particularly regarding the use of personal protective equipment and adherence to speed limits. As a result, we’ve enhanced safety for everyone working on-site. We firmly believe that partnering with Surveily is an investment that delivers tangible safety benefits.
Patrycja Szot
Patrycja Szot
HSE Manager, Trzuskawica S.A. | A CRH company

Questions about forklift safety

Do we need to fit sensors or tags to the forklifts?

No. Surveily is software that runs on your existing CCTV. Nothing is mounted on a truck or worn by a worker. Each site needs one GPU server to process the video.

How is this different from a proximity or anti-collision system?

A proximity system warns the driver and the pedestrian at the moment of conflict. Surveily sees the whole crossing on every shift, keeps a de-identified record of each event and shows you where to change the layout. The two can work side by side.

Which vehicles are covered?

Forklifts and other site vehicles in the camera view. Speed limits can be set per vehicle type. We confirm the list for your site at the camera assessment.

Does it work outdoors, in a yard?

Yes, where the camera view supports it. Field of view, mounting height and lighting are checked per camera before anything is set up.

What counts as a near-miss?

You decide. Distance thresholds are set per camera view during calibration, so they match your own safety rules.

See forklift near-misses on your own cameras

In 30 minutes, an engineer shows you Surveily on real, de-identified footage and tells you what it would detect on your site.

Schedule a demo

Only 30 minutes. No commitment required.

You remain the Data Controller. Surveily is the Processor.